Saturday, December 20, 2008

Programmable logic controller

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PLC & input/output arrangements

A programmable logic controller (PLC) or programmable controller is a digital computer used for automation of electromechanical processes, such as control of machinery on factory assembly lines, control of amusement rides, or control of lighting fixtures. PLCs are used in many different industries and machines such as packaging and semiconductor machines. Unlike general-purpose computers, the PLC is designed for multiple inputs and output arrangements, extended temperature ranges, immunity to electrical noise, and resistance to vibration and impact. Programs to control machine operation are typically stored in battery-backed or non-volatile memory. A PLC is an example of a real time system since output results must be produced in response to input conditions within a bounded time, otherwise unintended operation will result.

Contents

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[edit] Features

Control panel with PLC (grey elements in the center). The unit consists of separate elements, from left to right; power supply, controller, relay units for in- and output

The main difference from other computers is that PLCs are armored for severe conditions (dust, moisture, heat, cold, etc) and have the facility for extensive input/output (I/O) arrangements. These connect the PLC to sensors and actuators. PLCs read limit switches, analog process variables (such as temperature and pressure), and the positions of complex positioning systems. Some even use machine vision. On the actuator side, PLCs operate electric motors, pneumatic or hydraulic cylinders, magnetic relays or solenoids, or analog outputs. The input/output arrangements may be built into a simple PLC, or the PLC may have external I/O modules attached to a computer network that plugs into the PLC.

[edit] System scale

A small PLC will have a fixed number of connections built in for inputs and outputs. Typically, expansions are available if the base model does not have enough I/O.

Modular PLCs have a chassis (also called a rack) into which is placed modules with different functions. The processor and selection of I/O modules is customised for the particular application. Several racks can be administered by a single processor, and may have thousands of inputs and outputs. A special high speed serial I/O link is used so that racks can be distributed away from the processor, reducing the wiring costs for large plants.

[edit] User interface

PLCs may need to interact with people for the purpose of configuration, alarm reporting or everyday control.

A Human-Machine Interface (HMI) is employed for this purpose. HMIs are also referred to as MMIs (Man Machine Interface) and GUI (Graphical User Interface).

A simple system may use buttons and lights to interact with the user. Text displays are available as well as graphical touch screens. More complex systems use a programming and monitoring software installed on a computer, with the PLC connected via a communication interface.

See Also: List of human-computer interaction topics

[edit] Communications

PLCs have built in communications ports usually 9-Pin RS232, and optionally for RS485 and Ethernet. Modbus or DF1 is usually included as one of the communications protocols. Others' options include various fieldbuses such as DeviceNet or Profibus. Other communications protocols that may be used are listed in the List of automation protocols.

Most modern PLCs can communicate over a network to some other system, such as a computer running a SCADA (Supervisory Control And Data Acquisition) system or web browser.

PLCs used in larger I/O systems may have peer-to-peer (P2P) communication between processors. This allows separate parts of a complex process to have individual control while allowing the subsystems to co-ordinate over the communication link. These communication links are also often used for HMI (Human-Machine Interface) devices such as keypads or PC-type workstations. Some of today's PLCs can communicate over a wide range of media including RS-485, Coaxial, and even Ethernet for I/O control at network speeds up to 100 Mbit/s.

[edit] PLC compared with other control systems

PLCs are well-adapted to a range of automation tasks. These are typically industrial processes in manufacturing where the cost of developing and maintaining the automation system is high relative to the total cost of the automation, and where changes to the system would be expected during its operational life. PLCs contain input and output devices compatible with industrial pilot devices and controls; little electrical design is required, and the design problem centers on expressing the desired sequence of operations in ladder logic (or function chart) notation. PLC applications are typically highly customized systems so the cost of a packaged PLC is low compared to the cost of a specific custom-built controller design. On the other hand, in the case of mass-produced goods, customized control systems are economic due to the lower cost of the components, which can be optimally chosen instead of a "generic" solution, and where the non-recurring engineering charges are spread over thousands or millions of units.

For high volume or very simple fixed automation tasks, different techniques are used. For example, a consumer dishwasher would be controlled by an electromechanical cam timer costing only a few dollars in production quantities.

A microcontroller-based design would be appropriate where hundreds or thousands of units will be produced and so the development cost (design of power supplies and input/output hardware) can be spread over many sales, and where the end-user would not need to alter the control. Automotive applications are an example; millions of units are built each year, and very few end-users alter the programming of these controllers. However, some specialty vehicles such as transit busses economically use PLCs instead of custom-designed controls, because the volumes are low and the development cost would be uneconomic.

Very complex process control, such as used in the chemical industry, may require algorithms and performance beyond the capability of even high-performance PLCs. Very high-speed or precision controls may also require customized solutions; for example, aircraft flight controls.

Programmable controllers are widely used in motion control, positioning control and torque control. Some manufacturers produce motion control units to be integrated with PLC so that G-code (involving a CNC machine) can be used to instruct machine movements.[1]

PLCs may include logic for single-variable feedback analog control loop, a "proportional, integral, derivative" or "PID controller." A PID loop could be used to control the temperature of a manufacturing process, for example. Historically PLCs were usually configured with only a few analog control loops; where processes required hundreds or thousands of loops, a distributed control system (DCS) would instead be used. However, as PLCs have become more powerful, the boundary between DCS and PLC applications has become less clear-cut.

PLCs have similar functionality as Remote Terminal Units. An RTU, however, usually does not support control algorithms or control loops. As hardware rapidly becomes more powerful and cheaper, RTUs, PLCs and DCSs are increasingly beginning to overlap in responsibilities, and many vendors sell RTUs with PLC-like features and vice versa. The industry has standardized on the IEC 61131-3 functional block language for creating programs to run on RTUs and PLCs, although nearly all vendors also offer proprietary alternatives and associated development environments.

[edit] Digital and analog signals

Digital or discrete signals behave as binary switches, yielding simply an On or Off signal (1 or 0, True or False, respectively). Push buttons, limit switches, and photoelectric sensors are examples of devices providing a discrete signal. Discrete signals are sent using either voltage or current, where a specific range is designated as On and another as Off. For example, a PLC might use 24 V DC I/O, with values above 22 V DC representing On, values below 2VDC representing Off, and intermediate values undefined. Initially, PLCs had only discrete I/O.

Analog signals are like volume controls, with a range of values between zero and full-scale. These are typically interpreted as integer values (counts) by the PLC, with various ranges of accuracy depending on the device and the number of bits available to store the data. As PLCs typically use 16-bit signed binary processors, the integer values are limited between -32,768 and +32,767. Pressure, temperature, flow, and weight are often represented by analog signals. Analog signals can use voltage or current with a magnitude proportional to the value of the process signal. For example, an analog 4-20 mA or 0 - 10 V input would be converted into an integer value of 0 - 32767.

Current inputs are less sensitive to electrical noise (i.e. from welders or electric motor starts) than voltage inputs.

[edit] Example

As an example, say a facility needs to store water in a tank. The water is drawn from the tank by another system, as needed, and our example system must manage the water level in the tank.

Using only digital signals, the PLC has two digital inputs from float switches (Low Level and High Level). When the water level is above the switch it closes a contact and passes a signal to an input. The PLC uses a digital output to open and close the inlet valve into the tank.

When the water level drops enough so that the Low Level float switch is off (down), the PLC will open the valve to let more water in. Once the water level raises enough so that the High Level switch is on (up), the PLC will shut the inlet to stop the water from overflowing. This rung is an example of seal in logic. The output is sealed in until some condition breaks the circuit.

|                                                             |
|   Low Level      High Level                 Fill Valve      |
|------[/]------|------[/]----------------------(OUT)---------|
|               |                                             |
|               |                                             |
|               |                                             |
|   Fill Valve  |                                             |
|------[ ]------|                                             |
|                                                             |
|                                                             |

An analog system might use a water pressure sensor or a load cell, and an adjustable (throttling)dripping out of the tank, the valve adjusts to slowly drip water back into the tank.

In this system, to avoid 'flutter' adjustments that can wear out the valve, many PLCs incorporate "hysteresis" which essentially creates a "deadband" of activity. A technician adjusts this deadband so the valve moves only for a significant change in rate. This will in turn minimize the motion of the valve, and reduce its wear.

A real system might combine both approaches, using float switches and simple valves to prevent spills, and a rate sensor and rate valve to optimize refill rates and prevent water hammer. Backup and maintenance methods can make a real system very complicated.

[edit] Programming

PLC programs are typically written in a special application on a personal computer, then downloaded by a direct-connection cable or over a network to the PLC. The program is stored in the PLC either in battery-backed-up RAM or some other non-volatile flash memory. Often, a single PLC can be programmed to replace thousands of relays.

Under the IEC 61131-3 standard, PLCs can be programmed using standards-based programming languages. A graphical programming notation called Sequential Function Charts is available on certain programmable controllers.

Recently, the International standard IEC 61131-3 has become popular. IEC 61131-3 currently defines five programming languages for programmable control systems: FBD (Function block diagram), LD (Ladder diagram), ST (Structured text, similar to the Pascal programming language), IL (Instruction list, similar to assembly language) and SFC (Sequential function chart). These techniques emphasize logical organization of operations.

While the fundamental concepts of PLC programming are common to all manufacturers, differences in I/O addressing, memory organization and instruction sets mean that PLC programs are never perfectly interchangeable between different makers. Even within the same product line of a single manufacturer, different models may not be directly compatible.

[edit] History

[edit] Origin

The PLC was invented in response to the needs of the American automotive manufacturing industry. Programmable controllers were initially adopted by the automotive industry where software revision replaced the re-wiring of hard-wired control panels when production models changed.

Before the PLC, control, sequencing, and safety interlock logic for manufacturing automobiles was accomplished using hundreds or thousands of relays, cam timers, and drum sequencers and dedicated closed-loop controllers. The process for updating such facilities for the yearly model change-over was very time consuming and expensive, as the relay systems needed to be rewired by skilled electricians.

In 1968 GM Hydramatic (the automatic transmission division of General Motors) issued a request for proposal for an electronic replacement for hard-wired relay systems.

The winning proposal came from Bedford Associates of Bedford, Massachusetts. The first PLC, designated the 084 because it was Bedford Associates' eighty-fourth project, was the result. Bedford Associates started a new company dedicated to developing, manufacturing, selling, and servicing this new product: Modicon, which stood for MOdular DIgital CONtroller. One of the people who worked on that project was Dick Morley, who is considered to be the "father" of the PLC. The Modicon brand was sold in 1977 to Gould Electronics, and later acquired by German Company AEG and then by French Schneider Electric, the current owner.

One of the very first 084 models built is now on display at Modicon's headquarters in North Andover, Massachusetts. It was presented to Modicon by GM, when the unit was retired after nearly twenty years of uninterrupted service.

The automotive industry is still one of the largest users of PLCs, and Modicon still numbers some of its controller models such that they end with eighty-four.

[edit] Development

Early PLCs were designed to replace relay logic systems. These PLCs were programmed in "ladder logic", which strongly resembles a schematic diagram of relay logic. Modern PLCs can be programmed in a variety of ways, from ladder logic to more traditional programming languages such as BASIC and C. Another method is State Logic, a Very High Level Programming Language designed to program PLCs based on State Transition Diagrams.

Many of the earliest PLCs expressed all decision making logic in simple ladder logic which appeared similar to electrical schematic diagrams. The electricians were quite able to trace out circuit problems with schematic diagrams using ladder logic. This program notation was chosen to reduce training demands for the existing technicians. Other early PLCs used a form of instruction list programming, based on a stack-based logic solver.

[edit] Programming

Early PLCs, up to the mid-1980s, were programmed using proprietary programming panels or special-purpose programming terminals, which often had dedicated function keys representing the various logical elements of PLC programs. Programs were stored on cassette tape cartridges. Facilities for printing and documentation were very minimal due to lack of memory capacity. The very oldest PLCs used non-volatile magnetic core memory.

[edit] Functionality

The functionality of the PLC has evolved over the years to include sequential relay control, motion control, process control, distributed control systems and networking. The data handling, storage, processing power and communication capabilities of some modern PLCs are approximately equivalent to desktop computers. PLC-like programming combined with remote I/O hardware, allow a general-purpose desktop computer to overlap some PLCs in certain applications.

[edit] Suppliers

Well known PLC brands include Siemens, Allen-Bradley, IDEC, ABB, Mitsubishi, Omron, Honeywell, Schneider Electric, Saia-Burgess Controls, and General Electric.

[edit] References

  1. ^ Straightforward PLC guide

[edit] External links

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Liquid crystal display

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"LCD" redirects here. For other uses, see LCD (disambiguation).

A liquid crystal display (LCD) is an electro-optical amplitude modulator realized as a thin, flat display device made up of any number of color or monochrome pixels arrayed in front of a light source or reflector. It is often utilized in battery-powered electronic devices because it uses very small amounts of electric power.

A comprehensive classification of the various types and electro-optical modes of LCDs is provided in the article LCD classification.

Contents

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[edit] Overview

Reflective twisted nematic liquid crystal display.
  1. Polarizing filter film with a vertical axis to polarize light as it enters.
  2. Glass substrate with ITO electrodes. The shapes of these electrodes will determine the shapes that will appear when the LCD is turned ON. Vertical ridges etched on the surface are smooth.
  3. Twisted nematic liquid crystal.
  4. Glass substrate with common electrode film (ITO) with horizontal ridges to line up with the horizontal filter.
  5. Polarizing filter film with a horizontal axis to block/pass light.
  6. Reflective surface to send light back to viewer. (In a backlit LCD, this layer is replaced with a light source.)
LCD alarm clock

Each pixel of an LCD typically consists of a layer of molecules aligned between two transparent electrodes, and two polarizing filters, the axes of transmission of which are (in most of the cases) perpendicular to each other. With no actual liquid crystal between the polarizing filters, light passing through the first filter would be blocked by the second (crossed) polarizer.

The surface of the electrodes that are in contact with the liquid crystal material are treated so as to align the liquid crystal molecules in a particular direction. This treatment typically consists of a thin polymer layer that is unidirectionally rubbed using, for example, a cloth. The direction of the liquid crystal alignment is then defined by the direction of rubbing. Electrodes are made of a transparent conductor called Indium Tin Oxide (ITO).

Before applying an electric field, the orientation of the liquid crystal molecules is determined by the alignment at the surfaces. In a twisted nematic device (still the most common liquid crystal device), the surface alignment directions at the two electrodes are perpendicular to each other, and so the molecules arrange themselves in a helical structure, or twist. Because the liquid crystal material is birefringent, light passing through one polarizing filter is rotated by the liquid crystal helix as it passes through the liquid crystal layer, allowing it to pass through the second polarized filter. Half of the incident light is absorbed by the first polarizing filter, but otherwise the entire assembly is reasonably transparent.

LCD with top polarizer removed from device and placed on top, such that the top and bottom polarizers are crossed.

When a voltage is applied across the electrodes, a torque acts to align the liquid crystal molecules parallel to the electric field, distorting the helical structure (this is resisted by elastic forces since the molecules are constrained at the surfaces). This reduces the rotation of the polarization of the incident light, and the device appears grey. If the applied voltage is large enough, the liquid crystal molecules in the center of the layer are almost completely untwisted and the polarization of the incident light is not rotated as it passes through the liquid crystal layer. This light will then be mainly polarized perpendicular to the second filter, and thus be blocked and the pixel will appear black. By controlling the voltage applied across the liquid crystal layer in each pixel, light can be allowed to pass through in varying amounts thus constituting different levels of gray.

LCD with top polarizer removed from device and placed on top, such that the top and bottom polarizers are parallel.

The optical effect of a twisted nematic device in the voltage-on state is far less dependent on variations in the device thickness than that in the voltage-off state. Because of this, these devices are usually operated between crossed polarizers such that they appear bright with no voltage (the eye is much more sensitive to variations in the dark state than the bright state). These devices can also be operated between parallel polarizers, in which case the bright and dark states are reversed. The voltage-off dark state in this configuration appears blotchy, however, because of small variations of thickness across the device.

Both the liquid crystal material and the alignment layer material contain ionic compounds. If an electric field of one particular polarity is applied for a long period of time, this ionic material is attracted to the surfaces and degrades the device performance. This is avoided either by applying an alternating current or by reversing the polarity of the electric field as the device is addressed (the response of the liquid crystal layer is identical, regardless of the polarity of the applied field).

When a large number of pixels are needed in a display, it is not technically possible to drive each directly since then each pixel would require independent electrodes. Instead, the display is multiplexed. In a multiplexed display, electrodes on one side of the display are grouped and wired together (typically in columns), and each group gets its own voltage source. On the other side, the electrodes are also grouped (typically in rows), with each group getting a voltage sink. The groups are designed so each pixel has a unique, unshared combination of source and sink. The electronics, or the software driving the electronics then turns on sinks in sequence, and drives sources for the pixels of each sink.

[edit] Specifications

Important factors to consider when evaluating an LCD monitor:

  • Resolution: The horizontal and vertical size expressed in pixels (e.g., 1024x768). Unlike monochrome CRT monitors, LCD monitors have a native-supported resolution for best display effect.
  • Dot pitch: The distance between the centers of two adjacent pixels. The smaller the dot pitch size, the less granularity is present, resulting in a sharper image. Dot pitch may be the same both vertically and horizontally, or different (less common).
  • Viewable size: The size of an LCD panel measured on the diagonal (more specifically known as active display area).
  • Response time: The minimum time necessary to change a pixel's color or brightness. Response time is also divided into rise and fall time. For LCD Monitors, this is measured in btb (black to black) or gtg (gray to gray). These different types of measurements make comparison difficult.
  • Refresh rate: The number of times per second in which the monitor draws the data it is being given. A refresh rate that is too low can cause flickering and will be more noticeable on larger monitors. Many high-end LCD televisions now have a 120 Hz refresh rate (current and former NTSC countries only)[citation needed]. This allows for less distortion when movies filmed at 24 frames per second (fps) are viewed due to the elimination of telecine (3:2 pulldown). The rate of 120 was chosen as the least common multiple of 24 fps (cinema) and 30 fps (TV).
  • Matrix type: Active TFT or Passive.
  • Viewing angle: (coll., more specifically known as viewing direction).
  • Color support: How many types of colors are supported (coll., more specifically known as color gamut).
  • Brightness: The amount of light emitted from the display (coll., more specifically known as luminance).
  • Contrast ratio: The ratio of the intensity of the brightest bright to the darkest dark.
  • Aspect ratio: The ratio of the width to the height (for example, 4:3, 16:9 or 16:10).
  • Input ports (e.g., DVI, VGA, LVDS, DisplayPort, or even S-Video and HDMI).

Display that have built-in TV Tuner or decoders may features

[edit] Brief history

  • 1888: Friedrich Reinitzer (1858-1927) discovers the liquid crystalline nature of cholesterol extracted from carrots (that is, two melting points and generation of colors) and published his findings at a meeting of the Vienna Chemical Society on May 3, 1888 (F. Reinitzer: Beiträge zur Kenntniss des Cholesterins, Monatshefte für Chemie (Wien) 9, 421-441 (1888)).[1]
  • 1904: Otto Lehmann publishes his work "Flüssige Krystalle" (Liquid Crystals).
  • 1911: Charles Mauguin first experiments of liquids crystals confined between plates in thin layers.
  • 1922: George Friedel describes the structure and properties of liquid crystals and classified them in 3 types (nematics, smectics and cholesterics).
  • 1962: The first major English language publication on the subject "Molecular Structure and Properties of Liquid Crystals", by Dr. George W. Gray.[2]
  • 1962: Richard Williams of RCA found that liquid crystals had some interesting electro-optic characteristics and he realized an electro-optical effect by generating stripe-patterns in a thin layer of liquid crystal material by the application of a voltage. This effect is based on an electro-hydrodynamic instability forming what is now called “Williams domains” inside the liquid crystal.[3]
  • 1964: In the fall of 1964 George H. Heilmeier, then working in the RCA laboratories on the effect discovered by Williams realized the switching of colors by field-induced realignment of dichroic dyes in a homeotropically oriented liquid crystal. Practical problems with this new electro-optical effect made Heilmeier to continue work on scattering effects in liquid crystals and finally the realization of the first operational liquid crystal display based on what he called the dynamic scattering mode (DSM). Application of a voltage to a DSM display switches the initially clear transparent liquid crystal layer into a milky turbid state. DSM displays could be operated in transmissive and in reflective mode but they required a considerable current to flow for their operation.[4][5][6]
  • 1960s: Pioneering work on liquid crystals was undertaken in the late 1960s by the UK's Royal Radar Establishment at Malvern. The team at RRE supported ongoing work by George Gray and his team at the University of Hull who ultimately discovered the cyanobiphenyl liquid crystals (which had correct stability and temperature properties for application in LCDs).
  • 1970: On December 4, 1970, the twisted nematic field effect in liquid crystals was filed for patent by Hoffmann-LaRoche in Switzerland, (Swiss patent No. 532 261) with Wolfgang Helfrich and Martin Schadt (then working for the Central Research Laboratories) listed as inventors.[4] Hoffmann-La Roche then licensed the invention to the Swiss manufacturer Brown, Boveri & Cie who produced displays for wrist watches during the 1970s and also to Japanese electronics industry which soon produced the first digital quartz wrist watches with TN-LCDs and numerous other products. James Fergason at the Westinghouse Research Laboratories in Pittsburgh while working with Sardari Arora and Alfred Saupe at Kent State University Liquid Crystal Institute filed an identical patent in the USA on April 22, 1971.[7] In 1971 the company of Fergason ILIXCO (now LXD Incorporated) produced the first LCDs based on the TN-effect, which soon superseded the poor-quality DSM types due to improvements of lower operating voltages and lower power consumption.
  • 1972: The first active-matrix liquid crystal display panel was produced in the United States by T. Peter Brody.[8]
  • 2007: In the 4Q of 2007 for the first time LCD surpassed CRT in worldwide sales.[9]
  • 2008: LCD TVs are the main stream with 50% market share of the 200 million TVs forecast to ship globally in 2008 according to Display Bank.[10]

A detailed description of the origins and the complex history of liquid crystal displays from the perspective of an insider during the early days has been published by Joseph A. Castellano in "Liquid Gold, The Story of Liquid Crystal Displays and the Creation of an Industry" [11]. Another report on the origins and history of LCD from a different perspective has been published by Hiroshi Kawamoto, available at the IEEE History Center.[12]

[edit] Color displays

A subpixel of a color LCD
Simulation of an LCD monitor up close
Comparison of the OLPC XO-1 display (left) with a typical color LCD. The images show 1×1 mm of each screen. A typical LCD addresses groups of 3 locations as pixels. The XO-1 display addresses each location as a separate pixel.

In color LCDs each individual pixel is divided into three cells, or subpixels, which are colored red, green, and blue, respectively, by additional filters (pigment filters, dye filters and metal oxide filters). Each subpixel can be controlled independently to yield thousands or millions of possible colors for each pixel. CRT monitors employ a similar 'subpixel' structures via phosphors, although the electron beam employed in CRTs do not hit exact 'subpixels'.

Color components may be arrayed in various pixel geometries, depending on the monitor's usage. If the software knows which type of geometry is being used in a given LCD, this can be used to increase the apparent resolution of the monitor through subpixel rendering. This technique is especially useful for text anti-aliasing.

To reduce smudging in a moving picture when pixels do not respond quickly enough to color changes, so-called pixel overdrive may be used.

[edit] Passive-matrix and active-matrix addressed LCDs

A general purpose alphanumeric LCD, with two lines of 16 characters.

LCDs with a small number of segments, such as those used in digital watches and pocket calculators, have individual electrical contacts for each segment. An external dedicated circuit supplies an electric charge to control each segment. This display structure is unwieldy for more than a few display elements.

Small monochrome displays such as those found in personal organizers, or older laptop screens have a passive-matrix structure employing super-twisted nematic (STN) or double-layer STN (DSTN) technology—the latter of which addresses a color-shifting problem with the former—and color-STN (CSTN)—wherein color is added by using an internal filter. Each row or column of the display has a single electrical circuit. The pixels are addressed one at a time by row and column addresses. This type of display is called passive-matrix addressed because the pixel must retain its state between refreshes without the benefit of a steady electrical charge. As the number of pixels (and, correspondingly, columns and rows) increases, this type of display becomes less feasible. Very slow response times and poor contrast are typical of passive-matrix addressed LCDs.

High-resolution color displays such as modern LCD computer monitors and televisions use an active matrix structure. A matrix of thin-film transistors (TFTs) is added to the polarizing and color filters. Each pixel has its own dedicated transistor, allowing each column line to access one pixel. When a row line is activated, all of the column lines are connected to a row of pixels and the correct voltage is driven onto all of the column lines. The row line is then deactivated and the next row line is activated. All of the row lines are activated in sequence during a refresh operation. Active-matrix addressed displays look "brighter" and "sharper" than passive-matrix addressed displays of the same size, and generally have quicker response times, producing much better images.

[edit] Active matrix technologies

A Casio 1.8" color TFT liquid crystal display which equips the Sony Cyber-shot DSC-P93A digital compact cameras
Main article: TFT LCD, Active-matrix liquid crystal display

[edit] Twisted nematic (TN)

Twisted nematic displays contain liquid crystal elements which twist and untwist at varying degrees to allow light to pass through. When no voltage is applied to a TN liquid crystal cell, the light is polarized to pass through the cell. In proportion to the voltage applied, the LC cells twist up to 90 degrees changing the polarization and blocking the light's path. By properly adjusting the level of the voltage almost any grey level or transmission can be achieved.

For a more comprehensive description refer to the section on the twisted nematic field effect.

[edit] In-plane switching (IPS)

In-plane switching is an LCD technology which aligns the liquid crystal cells in a horizontal direction. In this method, the electrical field is applied through each end of the crystal, but this requires two transistors for each pixel instead of the single transistor needed for a standard thin-film transistor (TFT) display. This results in blocking more transmission area, thus requiring a brighter backlight, which will consume more power, making this type of display less desirable for notebook computers.

[edit] Vertical alignment (VA)

Vertical alignment displays are a form of LC displays in which the liquid crystal material naturally exists in a horizontal state removing the need for extra transistors (as in IPS). When no voltage is applied the liquid crystal cell, it remains perpendicular to the substrate creating a black display. When voltage is applied, the liquid crystal cells shift to a horizontal position, parallel to the substrate, allowing light to pass through and create a white display. VA liquid crystal displays provide some of the same advantages as IPS panels, particularly an improved viewing angle and improved black level.

[edit] Blue Phase mode

 This section is written like an advertisement. Please help rewrite this section from a neutral point of view. (November 2008)
Main article: Blue Phase Mode LCD

Blue phase LCDs do not require an LC top layer. Blue phase LCDs are new and very expensive, but provide a higher refresh rate than normal LCDs. Blue phase LCDs are currently and emerging technology, and not many people's household includes one. Normal LCDs are cost effictient and actually provide a better color view and sharper image, but do not provide the high refresh rate.

[edit] Quality control

Some LCD panels have defective transistors, causing permanently lit or unlit pixels which are commonly referred to as stuck pixels or dead pixels respectively. Unlike integrated circuits (ICs), LCD panels with a few defective pixels are usually still usable. It is also economically prohibitive to discard a panel with just a few defective pixels because LCD panels are much larger than ICs. Manufacturers have different standards for determining a maximum acceptable number of defective pixels. The maximum acceptable number of defective pixels for LCD varies greatly. At one point, Samsung held a zero-tolerance policy for LCD monitors sold in Korea.[13] Currently, though, Samsung adheres to the less restrictive ISO 13406-2 standard.[14] Other companies have been known to tolerate as many as 11 dead pixels in their policies.[15] Dead pixel policies are often hotly debated between manufacturers and customers. To regulate the acceptability of defects and to protect the end user, ISO released the ISO 13406-2 standard.[16] However, not every LCD manufacturer conforms to the ISO standard and the ISO standard is quite often interpreted in different ways.

Examples of defects in LCDs

LCD panels are more likely to have defects than most ICs due to their larger size. In the example to the right, a 300 mm SVGA LCD has 8 defects and a 150 mm wafer has only 3 defects. However, 134 of the 137 dies on the wafer will be acceptable, whereas rejection of the LCD panel would be a 0% yield. The standard is much higher now due to fierce competition between manufacturers and improved quality control. An SVGA LCD panel with 4 defective pixels is usually considered defective and customers can request an exchange for a new one. Some manufacturers, notably in South Korea where some of the largest LCD panel manufacturers, such as LG, are located, now have "zero defective pixel guarantee", which is an extra screening process which can then determine "A" and "B" grade panels. Many manufacturers would replace a product even with one defective pixel. Even where such guarantees do not exist, the location of defective pixels is important. A display with only a few defective pixels may be unacceptable if the defective pixels are near each other. Manufacturers may also relax their replacement criteria when defective pixels are in the center of the viewing area.

LCD panels also have defects known as mura, which look like a small-scale crack with very small changes in luminance or color.[17] It is most visible in dark or black areas of displayed scenes. Defects in various LCD panel components can cause mura effect.[clarification needed]

[edit] Zero-power (bistable) displays

The zenithal bistable device (ZBD), developed by QinetiQ (formerly DERA), can retain an image without power. The crystals may exist in one of two stable orientations (Black and "White") and power is only required to change the image. ZBD Displays is a spin-off company from QinetiQ who manufacture both grayscale and color ZBD devices.

A French company, Nemoptic, has developed another zero-power, paper-like LCD technology which has been mass-produced since July 2003. This technology is intended for use in applications such as Electronic Shelf Labels, E-books, E-documents, E-newspapers, E-dictionaries, Industrial sensors, Ultra-Mobile PCs, etc. Zero-power LCDs are a category of electronic paper.

Kent Displays has also developed a "no power" display that uses Polymer Stabilized Cholesteric Liquid Crystals (ChLCD). The major drawback to the ChLCD is slow refresh rate, especially with low temperatures.

In 2004 researchers at the University of Oxford demonstrated two new types of zero-power bistable LCDs based on Zenithal bistable techniques.[18]

Several bistable technologies, like the 360° BTN and the bistable cholesteric, depend mainly on the bulk properties of the liquid crystal (LC) and use standard strong anchoring, with alignment films and LC mixtures similar to the traditional monostable materials. Other bistable technologies (i.e. Binem Technology) are based mainly on the surface properties and need specific weak anchoring materials.

See Ferro Liquid Display for more information about ferro fluid based bistable displays.

[edit] Drawbacks

Two IBM ThinkPad laptop screens viewed at an extreme angle.

LCD technology still has a few drawbacks in comparison to some other display technologies:

  • While CRTs are capable of displaying multiple video resolutions without introducing artifacts, LCDs produce crisp images only in their native resolution and, sometimes, fractions of that native resolution. Attempting to run LCD panels at non-native resolutions usually results in the panel scaling the image, which introduces blurriness or "blockiness" and is susceptible in general to multiple kinds of HDTV blur. Many LCDs are incapable of displaying very low resolution screen modes (such as 320x200) due to these scaling limitations.
  • Although LCDs typically have more vibrant images and better "real-world" contrast ratios (the ability to maintain contrast and variation of color in bright environments) than CRTs, they do have lower contrast ratios than CRTs in terms of how deep their blacks are. A contrast ratio is the difference between a completely on (white) and off (black) pixel, and LCDs can have "backlight bleed" where light (usually seen around corners of the screen) leaks out and turns black into gray. However, as of December 2007, the very best LCDs can approach the contrast ratios of plasma displays in terms of delivering a deep black.
  • LCDs typically have longer response times than their plasma and CRT counterparts, especially older displays, creating visible ghosting when images rapidly change. For example, when moving the mouse quickly on an LCD, multiple cursors can sometimes be seen.
  • Some LCD TVs have significant input lag due to slow video processing. If the lag delay is large enough, such displays can be unsuitable for fast and time-precise mouse operations (CAD, FPS gaming) as compared to CRT displays or other LCD panels with negligible amounts of input lag. Some LCD TVs have a "game mode" (the term used by Sony) that reduces both the amount of video processing and the amount of input lag.
  • LCD panels using TN tend to have a limited viewing angle relative to CRT and plasma displays. This reduces the number of people able to conveniently view the same image – laptop screens are a prime example. Usually when looking below the screen, it gets much darker; looking from above makes it look lighter. Many displays based on thin film transistor variants such as IPS, MVA, or PVA, have much improved viewing angles; typically the color only gets a little brighter when viewing at extreme angles.
  • Consumer LCD monitors tend to be more fragile than their CRT counterparts. The screen may be especially vulnerable due to the lack of a thick glass shield as in CRT monitors.
  • Dead pixels can occur when the screen is damaged or pressure is put upon the screen; few manufacturers replace screens with dead pixels under warranty.
  • Horizontal and/or vertical banding is a problem in some LCD screens. This flaw occurs as part of the manufacturing process, and cannot be repaired (short of total replacement of the screen). Banding can vary substantially even among LCD screens of the same make and model. The degree is determined by the manufacturer's quality control procedures.
  • The cold cathode fluorescent bulbs typically used for back-lights in LCDs contain mercury. LED backlit LCD displays are mercury-free.

[edit] See also

[edit] Other display technologies

[edit] Display applications

[edit] Manufacturers

[edit] References

  1. ^ Tim Sluckin: Ueber die Natur der kristallinischen Flüssigkeiten und flüssigen Kristalle (The early history of liquid crystals), Bunsen-Magazin, 7.Jahrgang, 5/2005
  2. ^ George W. Gray, Stephen M. Kelly: "Liquid crystals for twisted nematic display devices", J. Mater. Chem., 1999, 9, 2037–2050
  3. ^ R. Williams, “Domains in liquid crystals,” J. Phys. Chem., vol. 39, pp. 382–388, July 1963
  4. ^ a b Castellano, Joseph A. (2006), "Modifying Light", American Scientist 94 (5): pp. 438–445
  5. ^ G. H. Heilmeier and L. A. Zanoni, “Guest-host interactions in nematic liquid crystals. A new electro-optic effect,” Appl. Phys. Lett., vol. 13, no. 3, pp. 91–92, 1968
  6. ^ G. H. Heilmeier, L. A. Zanoni, and L. A. Barton, “Dynamic scattering: A new electrooptic effect in certain classes of nematic liquid crystals,” Proc. IEEE, vol. 56, pp. 1162–1171, July 1968
  7. ^ "Modifying Light". American Scientist Online.
  8. ^ Brody, T.P., "Birth of the Active Matrix", Information Display, Vol. 13, No. 10, 1997, pp. 28-32.
  9. ^ "Worldwide LCD TV shipments surpass CRTs for first time ever", engadgetHD (2008-02-19). Retrieved on 13 June 2008.
  10. ^ "Displaybank's Global TV Market Forecasts for 2008 - Global TV market to surpass 200 million units", Displaybank (2007-12-05). Retrieved on 13 June 2008.
  11. ^ LIQUID GOLD, The Story of Liquid Crystal Displays and the Creation of an Industry, 2005 World Scientific Publishing Co. Pte. Ltd., ISBN 981-238-956-3
  12. ^ Hiroshi Kawamoto: The History of Liquid-Crystal Displays, Proc. IEEE, Vol. 90, No. 4, April 2002
  13. ^ "Samsung to Offer 'Zero-PIXEL-DEFECT' Warranty for LCD Monitors". Forbes.com (December 30, 2004). Retrieved on 2007-09-03.
  14. ^ "What is Samsung's Policy on dead pixels?". Samsung (February 5, 2005). Retrieved on 2007-08-03.
  15. ^ "Display (LCD) replacement for defective pixels - ThinkPad". Lenovo (June 25, 2007). Retrieved on 2007-07-13.
  16. ^ "What is the ISO 13406-2 standard for LCD screen pixel faults?". Anders Jacobsen's blog (January 4, 2006).
  17. ^ EBU – TECH 3320, "User requirements for Video Monitors in Television Production", EBU/UER, May 2007, p. 11.
  18. ^ Dr Chidi Uche. "Development of bistable displays". University of Oxford. Retrieved on 2007-07-13.

[edit] External links - Tutorials

Color LCD Interfacing,LCD Interfacing with microcontroller

Sister project Wikimedia Commons has media related to: Liquid Crystal Displays

[edit] General information

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